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Research Article | Open Access

In-operando two-dimensional X-ray imaging of CO2 electrolyzer

Qiucheng Xu1,2 ( )Bjørt Óladóttir Joensen1 Nishithan C. Kani1 Jakub Drnec3 Andrea Sartori4 Ib Chorkendorff1 Brian Seger1 ( )
Surface Physics and Catalysis (SurfCat) Section, Department of Physics, Technical University of Denmark, 2800 Kgs. Lyngby, Denmark
Laboratory of Inorganic Synthesis and Catalysis, Institute of Chemical Sciences and Engineering, Ecole Polytechnique Fédérale de Lausanne (EPFL), Lausanne CH-1015, Switzerland
Experimental Division, European Synchrotron Radiation Facility, Grenoble, France
ALBA Synchrotron Light Source, Carrer de la Llum 2-26, 08290 Cerdanyola del Valles, Barcelona, Spain
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Abstract

Membrane-electrode assembly (MEA)-based electrochemical devices offer a promising pathway toward sustainable chemical production. However, achieving high-resolution in-operando characterization of an MEA cross-section remains a significant challenge. In this work, we developed and demonstrated an in-operando two-dimensional (2D) X-ray diffraction imaging technique to visualize and analyze the internal processes of an MEA-based CO2 electrolyzer. By combining a serpentine scanning strategy with synchrotron-based wide-angle X-ray scattering, we achieved spatially resolved mapping of key components and chemical species within the MEA, with particular focus on comparing the corresponding regions at the land and channel areas of the flow field. Our results reveal that the salt formation initiates and accumulates preferentially within the gas diffusion layer at the channel region, in contrast to the land region. Structural modeling and diffusion length analysis based on the 2D X-ray diffraction maps indicate that faster CO2 transport in the channel region, enabled by shorter diffusion pathways, leads to more substantial salt formation. This study highlights the utility of in-operando 2D X-ray diffraction imaging as a powerful diagnostic tool in MEA systems.

Graphical Abstract

We developed an in-operando two-dimensional (2D) X-ray diffraction imaging technique to achieve spatially resolved mapping of membrane-electrode assembly (MEA) components in a CO2 electrolyzer. The results reveal that salt formation preferentially occurs in the channel region of the gas diffusion electrode, driven by faster CO2 transport through shorter diffusion pathways.

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Carbon Future
Article number: 9200053

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Cite this article:
Xu Q, Joensen BÓ, Kani NC, et al. In-operando two-dimensional X-ray imaging of CO2 electrolyzer. Carbon Future, 2025, 2(3): 9200053. https://doi.org/10.26599/CF.2025.9200053

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Received: 07 July 2025
Revised: 22 August 2025
Accepted: 25 August 2025
Published: 09 September 2025
© The author(s) 2025. Published by Tsinghua University Press.

Open AccessThis article is licensed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits use, sharing, distribution and reproduction in any medium, provided the original work is properly cited.